Case studies

Real results from regulated manufacturers.

See how pharma, biotech and CDMO teams replaced legacy historians, connected hard-to-reach equipment and put live process data to work. Download any case study as a PDF.

Customer stories

Results are as reported by each customer. Enter your details to receive the full PDF.

Global pharma, multi-site

Zydus: Replacing OSI-PI across three sites

Challenge

A legacy historian spanning 3 sites, 12 lines and 86 machines needed costly integrators for every dashboard and report, and audits meant manual data pulls.

Solution

Factorian replaced it in under three weeks, with validated data capture, self-service reports across 5,000+ tags and no-code live dashboards.

Impact

Estimated 70–90% lower integrator fees and 30–50% lower TCO, faster batch release and always-on audit readiness.

3 sites · 12 lines86 machines · 5,000+ tags< 3 weeks to replace
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    US gene therapy company

    Voyager Therapeutics: One source of truth for bioreactor data

    Challenge

    Bioreactors from different vendors would not connect, scientists could not watch runs remotely, and an AWS migration was dropped over connectivity problems.

    Solution

    An on-premise 3-node Factorian cluster connected the legacy bioreactors and delivered browser dashboards over LAN and VPN.

    Impact

    Centralized bioprocess data, 25% of scientists’ research time reclaimed, real-time alerts and secure data exchange with partners.

    26+ bioreactors3-node on-prem cluster25% research time back
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      US CDMO

      OcyonBio: A central nervous system for plant data

      Challenge

      Data was trapped in RS232 devices, analytical instruments that only produced PDF results, and SCADA-controlled equipment.

      Solution

      Factorian became the middleware layer, ingesting serial, OPC and parsed PDF data and feeding LIMS, MES and in-house AI platforms in real time.

      Impact

      No more manual data silos, real-time dashboards for faster deviation response, and a time-series archive ready for predictive models.

      RS232 to SCADALIMS and MES feedsAI-ready archive
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        Biotech CDMO

        Shilpa Biologicals: Live process data, shared with sponsors

        Challenge

        R&D and GMP data was captured by hand, GMP suites lacked real-time visibility, and sponsor updates needed manual extraction.

        Solution

        Factorian connected 150+ machines, archived data from development to commercial manufacturing and shared live data directly with sponsors.

        Impact

        Faster process development and scale-up, stronger sponsor trust and live monitoring of 2,000+ tags that catches deviations early.

        150+ machines2,000+ live tagsLive sponsor sharing
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          Biotech manufacturer

          Wockhardt: Unlocking dark data at a 30-year-old site

          Challenge

          Islands of automation and isolated lab equipment left crucial data unrecorded, starving process teams of the datasets needed for modelling.

          Solution

          The Factorian gateway and turn-key services connected the legacy equipment, archived the data and fed clean streams to the data science team.

          Impact

          Real-time process monitoring models, an archive that preserves institutional memory, and a fast start without disrupting production.

          30-year-old siteTurn-key servicesReal-time monitoring
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